Juin 2020
L'Avenirestà制造互连。La Smart Factory维持FoisCitéeN’est Toutefois Qu’undébutpour bystronic。l'obsectifétantunécosystèmequi qui les intreprises d'usinage detôlesaux客户,fournisseurs etexpéditeurs。LeBénéficepour toutes les party prenantes:une Pransparrence et uneEfficcité积累了tout tout au long delafilièred'ApplovisionEnt。
您认为智能工厂会是什么样?我们的愿景如下:所有生产过程都是无缝连接的,系统实时相互通信并自主处理订单。这些零件从工作站到工作站都平稳地移动,而没有遇到瓶颈。聪明的工厂自身思考。它组织仓库,自动为客户准备报价,并立即将新订单纳入生产计划中。
Bystronic开发了端到端的解决方案,使金属加工公司能够将这一愿景变为现实。为此,已经可以使用的技术了,我们有建立所有单个系统以形成智能生产系统所需的专业知识。借助我们可以在阶段扩展的可扩展解决方案,我们在通往智能工厂的道路上支持车间,原始设备制造商和制造公司。
The smart factory’s centralized and automated process control makes easy work of a task that still causes many production managers headaches: Short- and long-term jobs are coordinated in such a way that all products can be delivered to the customer on time. All the available resources are used with maximum efficiency; the processes are optimal and the costs are minimal. There are neither waiting times nor bottlenecks.
The prerequisite for this is that all manufacturing systems – from cutting and bending to welding and thread cutting, and right through to painting and packaging – are networked within a superordinate production system. This means that the data from the systems at the CAD/CAM level must converge at the MES/MRP level. The networking with storage and sorting systems ensures a seamless material flow. And all this must ultimately be integrated into the Enterprise Resource Planning (ERP) system in order to create transparency for management – true to the principle: From shop floor to top floor.
但是,智能工厂仅仅是开始。我们坚信,通过超越自己的生产过程,可以通过网络交流来进一步提高金属加工公司的附加值。在Bystronic,我们的目标是将客户的制造系统与整合最终客户,供应商和其他合作伙伴的生态系统联系起来。这将使所有各方可以实时监视和控制整个供应链。
Such an ecosystem opens up completely new opportunities for the customers of sheet metal processing companies: They can compare prices and delivery times for parts and components in real time using a single platform. A variety of material options and possible geometries can be evaluated with regard to costs and lead times. It would even be possible to implement changes to orders that have already been placed just moments before they are actually manufactured. And individual groups of parts within an order could be prioritized and delivered ahead of schedule.
因此,金属加工公司可以以更灵活的方式响应客户需求。并且采购和物流过程也将变得更加有效。材料供应商的整合使他们能够主动管理钣金加工公司的仓库:它们可以自主确保所需的材料始终有库存。由于可以预见哪些格式和纸板厚度将在何时何地进行处理,因此这也使计划床单的生产变得更加容易。这使双方都可以实施精益仓库管理。
货运船在该生态系统中也发挥了更为积极的作用。由于物流公司提前知道接送日期,因此可以及时组织货物,因此钣金加工公司几乎不必将其产品放入临时存储中。这使货运公司能够改善运营的协调并迅速对变化做出反应。他们还能够优化仓库管理。
All these advantages illustrate: Such an ecosystem would not only benefit Bystronic’s own customers, but the entire industry. In order to translate our ideas for such a system into reality, we have teamed up with the software specialist Kurago. Together, we are developing an “Enterprise Operational Environment”: A cloud-based platform that enables our customers to implement intelligent production management and that facilitates the cooperation of all parties involved.
Bystronic坚信封闭的系统将很快成为过去。这就是为什么我们的平台向所有机床,自动化解决方案以及生产和管理系统开放的原因。betway体育亚洲版为了绘制整个钣金行业的生产过程和供应链,我们已经向所有玩家开放了生态系统:软件和硬件供应商,钣金加工公司,材料供应商和运输公司。
We want our platform to also bring together market participants that previously viewed each other as competitors. Because the only way we can consistently implement the vision of the smart factory is by working together. A freer flow of data is in the interest of all of us.